The Original Dry Ice Blasters, A long time ago...

I found this ancient picture of the original dry ice blasters from, A long time ago, in a galaxay far, far away...

Containment for Dry Ice Blasting

IAQM frequently builds custom containment for our dry ice blasting customers. It is always important for all parties involved to know the material & chemical make of the coverage being displaced.

We build containments for various reasons

1. This is to protect the health of all working and or exposed to the blasting area. Blasting displaces the debris, film, build up, resin, and whatever else is on top of the substrate to be cleaned. Displaced means it is blasted with dry ice. It goes somewhere. First into the air, then settles dependent upon weight and density after blasted. 
2. The containment helps protect those near the blasting area from being hit with particles,, pieces, and chunks. Think of the containment as a large, coop of safety goggles for all on the exterior. We wear safety goggles and face shiels, so we know the rest of the work environment is to be protected as well. 
3. As part of many containments, we add custom negative air and filtering. This traps and filters the particl count of the material removed. In doing so, it reduces the settlement of the lighter, smaller debris removed. It is one more step of cleaning up while the cleaning from dry ice blasting occurs. This reduces what is being put into the air and what will affect the respiratory systems of all exposed to the working area. This goes back to the importance of both IAQM and the staff of the worksite to know the exact chemical / material make up of what is to be removed from the substrate when blasting.
4. This is a must when working in confined spaces. The blasting puts CO2 into the space, discpacing the oxygen level. We force air into the space. At the same time, we create a negative air system to pull out blasted particle count along with the CO2.

IAQM was founded 15 years ago, then specializing in remediation. With many years of experience as well as working to stay ahead of improvements in the industry, we have studied the art of building containment. It made perfect sense to transition this knowledge and experience over to our dry ice blasting division. This protects our customers and employees alike. 

For your consultation and scheduling call our office at (972) 564-0477 or Willie Grubaugh directly at (214) 244-3871.

For more information, go to our website

www.iaqm.com/industrial-cleaning/

The Green and Eco-friendly Dry Ice Blasting

Why destroy Mother Earth when we don't have to?

So many clean with chemicals. How is this really cleaning when harmful fumes and off gassing occur? The chemical goes somewhere. So enters blasting for speed and a higher quality clean.

There are multiple medias to blast with from sand to soda, and everything you can think of in between.

All blasting methods will displace and leave behind a socondary waste... all but one. These secondary wastes left behind are the blasting media; crushed glass, baking soda, walnut shell, silica sand or crystalline, dry ice, among others.

Silica sand(crystalline) can cause silicosis, lung cancer, and breathing problems to exposed areas to human, bird, aquatic, and animal life.

Crushed glass is exactly that, crushed glass with water added. This creates an obvious runoff.

Soda blasting uses baking soda as the media. This is very effective in mold and fire remediation. The problem is the soda when blasted creates a large cloud of dust, soda dust. This then settles in the surrounding work area. Baking soda settled on plants will kill the vegetation and landscaping. The dust will eventually runoff with watering amd rain. This contaminates and risks the nearby aquatic life and systems.

Dry ice blasting is the only blasting media and method which does not leave behind a secondary waste. It does not create a runoff exposing and risking human health, aquatic life, water ways, plant, and animal life.

Dry ice blasting is EPA & FDA approved cleaning. It requires proper PPE. OSHA describes dry ice blasting as "Alternative, less toxic blasting material" under the "OSHA Fact Sheet: Protecting Workers from the Hazards of
Abrasive Blasting Materials".

The CO2 is in solid, frozen form as a media. Upon impact from blasting with forced air, the CO2 returns to gas and disipates, leaving behind zero secondary waste to clean up, or risk to the environment.

Dry Ice Blasting in Production Facilities

In production and manufacturing, as with any environment, there is more than one way to skin a cat. There's safe, dangerous, complicated, simple, expensive, cost effective, hard, easy, "...the way we've always done it", and innovative. It should be quick to recognize the 180° variances which exist between each.

Let's look at these from a high level. Dangerous can come from many directions. There are hazzards of using chemical agents. You risk the substrate being cleaned. You risk employees who are trained and versed in their everyday work, but not in the use of chemicals, application of, necessary safety gear & containment, proper ventilation, and the list just goes on. I would have the use of chemicals fall under dangerous, complicated, expensive  (adds extensive down time), hard, and my favorite,  "the way we've always done it."

Tailing chemical usage is the addition of manual labor. The cleaning may be required in confined spaces. It will include small corners, angles, and reaching into the machinery. That alone is an elevated and unnecessary risk to good employees.  This requires lock out tag out.

Blasting comes with a variety of media used; glass, sand, soda, walnut shell, other materials, and dry ice. Every one creates a secondary waste. Many are too abrasive for the molds and machinery to be cleaned. Many are toxic and can cause life long health issues when inhaled. Dry ice blasting does not create a secondary waste, nor require additional clean up after the cleaning. You only sweep or vacuum the displaced debris. This can be done in process in some instances with negative air, containment, and filtering.

OSHA is the mighty above all in production and manufacturing. OSHA can have an immediate impact from what was a cheap, quick fix to expensive in a matter of minutes. Thereafter comes the investigation and additional shut down, until the investigation is complete.

Safe, easy, cost efficient, simple, and innovative only describe dry ice blasting.

It is cost effective in a multitude of ways. First, dry ice blasting only requires minimal tear down. Blasting is effective with line if site. If we can see it, we can clean it. Dry ice blasting over manual labor reduces risk, less OSHA regulatory language, eliminates risk to your employees by taking them out of the work area, is EPA approved cleaning, reducing down time and returning the affected area to production sooner. Dry ice blasting restores your quality output after deterioration and build up begin to overflow onto your product.

Here are images of just a few different applications and uses with dry ice blasting

https://goo.gl/photos/Fy8UoWMmXDaLysbr7

Learn more about IAQM dry ice blasting at www.iaqm.com/industrial-cleaning/

Call IAQM to schedule your job evaluation and consultation. (972) 564 - 0477

DRY ICE BLASITNG ADHESIVES

Adhesives are removed with ease compared to alternative methods because the lowered temperature serves to weaken the adhesive bond. Abrasive methods will generate heat therefore failing with some types of adhesive removal. Grease, oils, glues, and more on conveyor belt & rollers can be dry ice blast blasted while the conveyor belt is running with little to no down time interruptions.

Here are excellent before & after photos which tell much more than words can say...

Call us today to schedule a consultation for your dry ice blasting application and cleaning

972-564-0477

www.iaqm.com/industrial-cleaning/

THE CHEAPEST ISN'T CHEAP

It is true, there is always someone willing to do the job cheaper.

I have learned over the years between working in family owned, privately held, publicly traded, Fortune 500s, and now being as a business owner, a few things hold true.

One is, there are three types of companies to do business with:

GUY WITH A TRUCK - THE Pros - the cheapest, lowest overhead, has a business card, a phone, and some experience. THE Cons - this one is not insured. If the job is done right and there are no problems, this is the guy. The concern with this one is, there is no room for error. If the job is done wrong, and, or something is damaged in the process, there is no backing to pay for it. This "company" may or may not be legitimately registered. This company may or may not be properly licensed. When a job is done wrong or something is damaged, it cost more now than the original job scope for a legitimate contractor to come in, fix the problem, then re-do the job properly. Often, there are not clear, written, and signed contracts for these jobs. It can escalade quickly to the court room to be resolved at the expense of both parties.

MID-SIZED COMPANY - THE Pros - Large chance of dealing directly with an owner somewhere during the process of the job. Odds are an owner will be one who answers the phone (not just during a crisis). The owners are still involved in the day to day operations of overseeing the business. Reputation, testimonials, referrals, word of mouth, and reputation mean more to this company and it's people. As a client, you are never more than one person removed from talking with an owner, or someone with a steak in the company who can and will make decisions, quickly. These companies have years of experience. They do not arrive on the scene overnight, often from the "Guy with a Truck" who realized early quality and reputation is everything, and survived the first three years. These companies are insured and licensed appropriately. The low overhead helps to control the cost. Price of doing business is not the cheapest, or the most expensive. THE CONS - You often have to be referred / recommended by a friend to these companies to sort through them. There is often not a jingle, TV, or radio ad to help you memorize their phone number. The logo may or may not be recognizable. 

LARGE COMPANY - THE Pros - financial backing to address issues, damage, and concerns. These companies have a recognizable logo, advertisements, and have spent the money on marketing to get their name and logo out there for you. These companies have years of experience. They do not arrive overnight. These companies are insured and licensed appropriately. THE Cons - the chain of command can include laborers, project manager, office manager, someone to answer the phone to redirect your calls, possibly and automated system to handle call volume and redirect your calls, but press 1 for owner is not a choice. Not always, but by now the owners are often removed from the day to day operations of the company. Employees attitude and desire to quickly resolve issues is completely dictated by the culture in place around them, good or bad. These companies can be bought as an investment, removing the original owner and the experience of that owner. The clients pay for all of the brand recognition, advertising, familiar jingle, automated phone system, 800 number, and large staff. So the cost of doing business with these companies is reflected in your invoice.

The Good Contractors List

Angie's List

The Better Business Bureau

What our Customers have to say

El Nino via the Weather Channel article

http://www.weather.com/news/climate/news/strong-el-nino-noaa-update-november2015?cm_ven=FB_MKPPC_ElNino_11132015_1

THE GOOD, THE BAD, AND THE DIRTY ON DRY ICE BLASTING

Dry Ice Blasting?
Many people ask, “Why dry ice blasting instead of more traditional types of cleaning?” There are advantages to dry ice blasting and  some disadvantages too. I will go through and simplify each.

The Bad

So let's just get the bad out of the way first. The list is much shorter and you will see why. Dry ice blasting comes with an initial sticker shock to most. This is because plant managers and finance teams only see the ice blasting costs. It is important to compare your total cost of using other methods to the cost of ice blasting. The cost of chemical agents, man power, additional safety precautions, OSHA fines for compliance failure and injuries, increased employee liability risks, prep times, equipment restoration / rebuild times, AND TOTAL DOWN TIME FRAMES.

The next issue is ice blasters are not abundant and readily available in every area. Many projects require mobilization. Dry ice blasters are not typically city centric, but will mobilize. 

The third is dry ice blasting pellets availability. Dry ice blasting, with any contracting, requires planning and scheduling. There is a 2 business notice for ordering dry ice blasting pellets. Nothing detrimental, or out of the ordinary compared to any project. We all have to order materials and prepare to do a job. Again, this isn't terrible; just something to be aware of when searching for a dry ice blasting contractor.

Last - Rent it and do it yourself - well, you can. You can also rent a jack hammer and a bulldozer. Much like a large at home do-it-yourself project, it is always worth paying a reputable and insured contractor with ratings, reviews, and experience. The compressed air must be filtered and after-cooled; not readily available just anywhere. Compressor rental companies have to specialize in offering these units. The dry ice is - 109*. It is extremely sensitive to any amount of moisture coming through the air lines into the machine. This moisture can cause a true H2O ice block where the dry ice is fed through. That can cause a shut down from 3 to 6 hours depending upon the severity and amount of water let in. Dry ice blasting machines do not have trouble shooting codes or lighting. It is either on and working, or not. It is one of three things; 1. air issues, 2/ electrical / circuit issue, or 3. dry ice issue in the unit, in the feed, clog in the blasting hose, or at the gun.  Which one is it and where is the question.

The Good
It is amazing how it cleans a piece of equipment. Multiple industries are moving to dry ice for cleaning. One ice blaster can often do in one hour what takes a 4 man crew 4 hours (applications & debris levels can vary). So imagine a 4 man crew manually cleaning that takes 4 days. That is 4 days of shut down and lost production in addition to all of the risk, time, a designated safety officer, additional daily safety meetings, and the cost factors listed before. One ice blaster can typically do that same job in one 8 hour day. So all of the sudden, ice blasting is no longer so expensive when you have 3 days of production returned to you. Production = money! The same is true in fire and mold remediation. The job can take 3 days less, returning the home owner back to their normal life that much sooner. 

Dry ice blasting is well known for quality restoration to production equipment. Regular cleaning adds to the life of any equipment. It reduces the level of friction and resistance during operation. These are hidden reductions in costs.

There is no physical remaining by-product of dry ice cleaning. Previous cleaning with water, chemicals, soda, and sand blasting would create a big mess to clean up afterwards. This is not true with dry ice blasting. Upon the dry ice impact to the surface, dry ice immediately supplements in to a gas, leaving no additional by-product cleanup. Once again, returning to production that much sooner.

With the world becoming more environmentally conscious, dry ice blasting has a huge advantage. Dry ice is  made from CO2 gas. Dry ice is a recycled material to begin with. The waste cleanup from a cleaning job is minimal. Because dry ice turns directly in to a gas, it does not need cleanup. The only cleanup needed is for the waste/debris that get blasted off while cleaning. Imagine having to pay for chemical waste disposal after cleaning. In many plant cases, every chemical brought into the plant by contractor, or direct deliver has to be registered with the safety officer on site. This comes with hazard coding, as well as safety response protocols in case of spills, protocols for if the agent comes into contact with the skin, eyes, or is inhaled. Add another protocol for combustible chemicals (almost all cleaning chemical agents!). 

A few simple letters every safety officer has to live by... OSHA. Here is an exert from the OSHA Fact Sheet document  titled, "Protecting Workers from the Hazards of Abrasive Blasting Materials"

https://www.osha.gov/Publications/OSHA3697.pdf

Commonly used abrasive materials: •

•  Silica sand (crystalline) 
•  Coal slag 
•  Garnet sand 
•  Nickel slag 
•  Copper slag 
•  Glass (beads or crushed) 
•  Steel shot 
•  Steel grit 
•  Specular hematite (iron ore) 

Alternative, less toxic blasting materials include:

•  Dry ice

The first recommendation is dry ice. It is easy to see why companies are moving away from the traditional cleaning.

Now here is what the same document also says about health hazards -

Health Hazards Abrasive blasting operations can create high levels of dust and noise. Abrasive material and the surface being blasted may contain toxic materials (e.g., lead paint, silica) that are hazardous to workers.

• Silica sand (crystalline) can cause silicosis, lung cancer, and breathing problems in exposed workers
• Coal slag and garnet sand may cause lung damage similar to silica sand (based on preliminary animal testing)
• Copper slag, nickel slag, and glass (crushed or beads) also have the potential to cause lung damage
• Steel grit and shot have less potential to cause lung damage
• Slags can contain trace amounts of toxic metals such as arsenic, beryllium, and cadmium.

That is a pretty dark list. It is like the side effects portion of a drug commercial, BUT nothing to address the health hazards of dry ice. Now let's not be fooled. Dry ice blasting must have proper ventilation to avoid asphyxiation. Dry ice is CO2 in solid form and upon impact from blasting returns to it's natural gas state. 

As with any blasting environment, PPE is to be worn at all times to include, but not limited to eye and hearing protection.

Dry ice blasting is non abrasive. Simply, this means that dry ice blasting will not damage most of your equipment or surfaces like sand or chemicals would. When a dry ice pellet hits a surface, it sublimates in to a gas. The process has zero impact to most equipment itself. It is however very effective for removing debris, adhesives, build up, coatings,film, grease, oil, and other production created layers.

Dry ice blasting is non-conducting, so it is ideal around robotics and most other electrical equipment. Just like standard equipment, electronics need to be cleaned. Fragmenting nozzles control the size of the dry ice pellet and it can be dialed down to basically snow texture. Water and sand blasting on electrons are not a good solution and can result in damage to the equipment. Both also can conduct electricity and pose shock hazards. Dry ice blasting is a great solution for that. The pressured air for dry ice blasting is after-cooled and filtered, so no water is getting to the equipment blasted.

For more insight on dry ice blasting go to http://www.iaqm.com/industrial-cleaning/

Call (972) 564-0477 for questions and scheduling

HOW DRY ICE BLASTING PUTS YOU BACK IN YOUR HOME FASTER

In all applications, dry ice blasting is so much more effective AND efficient than manually doing the job. It saves time and money. Here is mold remediation speed with dry ice blasting. This home would have taken over a week manually... ice blasting took less thana day.

https://youtu.be/neeHbQeKXhc

Seasonal Cleaning

It is the time of year for holiday shut downs and skeleton crews in many of the manufacturing facilities across the US. This is the time for much needed cleaning and maintenance. These jobs have been put off all year long for the sake of keeping the production going. 

On our page below, there is a great deal of information on dry ice blasting and how it works. Dry ice blasting is EPA & FDA approved cleaning. The dry ice is environmentally friendly. During blasting, the dry ice dissipates upon impact of the substrate after breaching the layer to be removed.

This method reduces down time. Dry ice blasting reduces labor cost and times. Applications may vary. A dry ice blasting team can do a job in 6 to 8 hours which traditionally takes 4 to 6 people to do over a period of days.

IAQM DRY ICE BLASTING

Now is the time to schedule dry ice blasting. Call (972) 564- 0477 to arrange a consultation for your application and for scheduling.

More samples of our works can be found on YouTube by searching "IAQM dry ice blasting".

IT IS COLD OUT THERE AND NOT ENOUGH KNOW IT

It doesn't seem all that long ago I was fired from my career of almost 9 years. I had given dedicated, company colors service day in and day out. I had sacrificed time with family, traveled, long hours, and all the other wording that typically goes along.

In my search for my own business, I tried a multitude of ideas along with a wealth of research, and talking with franchise recruiters. Nothing fit or fulfilled my internal needs or peaked my interest.

Along the way in this journey, a partnership opportunity arose through a couple my wife and I  have been friends with for better than 10 years. I can't ever remember discussing work with either of them. I didn't know what their company name was or what their offering was. When they heard I had a job change, Don and Katie presented me with a few different ideas on how to partner with them and expand a new service offering to their existing organization, IAQM. 

I went home and reviewed these ideas with Amy. I started doing my research on each service. I went all the traditional routes of Google first, YouTube, then ratings, reviews, demand, competition, risks, concerns, rewards. Over and over after reviewing a product or service, I continually came back to looking at dry ice blasting. I was fascinated and had not ever seen or heard of this. 

I am coming up on a year in December with my adventure into dry ice blasting. We bought our first piece of equipment in January. We did our fist mold remediation job immediately following the equipment purchase. It went horrible. Everything that could go wrong went wrong. We had down time, delays, it was not going at all as fast as advertised. Dry ice was turning into water blocks of ice clogging up the line and building up in the unit hopper. We finally finished the job. It took a few hours longer than if we had completed the job manually, with previous methods.

Hard headed, bound, and determined I took on another mold job. Same problems, and some new ones. Still we did not complete the job and save any time or man hours as advertised. It did not take as long as the previous job, but we were not impressing anyone or blowing the doors off. No pun intended. 

At it again with another job. I shaved off a little time, the problems I did have, I was able to trouble shoot a little faster. Some of the previous issues I had learned to prevent through research, YouTube, and calling other ice blasters across the country. 

DUH! All my previous careers, I built myself up by grabbing onto various mentors here and there. One for business. Another for career. One for personal growth, Spiritual, attitude, a marriage. I needed a blasting mentor who I was not a threat to and could call on any time. I called a couple and posed the mentoring to them. Everyone responded with, "Call me anytime. I went through all the same things. Good luck Willie. It will get better. Don't quit." 

Today, I am 11 months into blasting. I can beat any traditional, manual labor methods. We don't deal with the down times. I can see and get ahead of those issues, and or all out avoid them together. I still call on my mentors before, during, and after jobs. 

I have seen so many applications for dry ice blasting. We have cleaned inkers, brass fitting equipment, removed grease, oil, and grime build which was compromising the quality output and production of machinery. We have done mold remediation drastically reducing the traditional times and allowing home owners to return to normal living back at home sooner. We have finished a fire restoration and soot removal job in days compared the weeks the job was scheduled to take. We removed spray foam insulation from a home after a lightening strike in under 14 days. The job was forecast at 30 days prior to the introduction of dry ice blasting. We have cleaned and decontaminated equine transports for top performance horse owners to improve the living,transport conditions, and give these owners an edge over their competition. 

I am proud to say we have not done a job to date without a raving, written testimonial to follow to date. Clients have thanked us for getting them back into their homes ahead of expected days living elsewhere. Production and maintenance managers can't believe how much production time was gained compared to their previous cleaning methods. Production equals dollars. Downed or quality compromised machinery only costs money. Maintenance, Quality Assurance, and Plant managers all rave over having the product quality output restored. 

Most recently, I had a safety manager for a steel facility thank me. She said before, people had to enter into the production equipment space. OSHA was not a fan of this she stated. 

We were able to effectively blast needing only line of sight, which we had. Our technicians did not have to go down into their equipment; a chemical, resin, fume-filled, adhesive, poor air quality, hot environment. 

We continue work to expand this division of IAQM and get the word out. We have added equipment and expanded our bandwidth. We have multiple technicians now thoroughly trained to safely, efficiently, and effectively operate our dry ice blasting equipment. 

For more information about our dry ice blasting and a short demonstration video, click on the link below to go directly to our dry ice blasting page on our site.

IAQM Dry Ice Blasting

To have your questions answered regarding your project, schedule a consult, or project, call (972) 564-0477.

Additional products and services are available at http://www.iaqm.com/ 

Cinder block paint removal with dry ice blasting

IAQM dry ice blasting paint removal from a cinder block wall.

The dry ice blasting doubles as surface preparation for the reseal and repaint on this a commercial building. This works the same as well for ornamental fencing, gates, and metal surfaces. Through dry ice blasting, the labor time is cut into a third on this particular job. It also replaces a team of 8 which would otherwise be required, and still take much more time.

For more information about IAQM and our dry ice blasting, click on the link below. To schedule a consult, questions about your project, and scheduling, call (972) 564-0477.

IAQM Dry Ice Blasting

 

DRY ICE BLASTING FOR PACKAGING

https://youtu.be/puZxzWI5hLo

IAQM has been using Cold Jet equipment since we started ice blasting. This is yet another great application.

Look at all the production in full swing, without interruption. This is the number one reason engineers, plant managers, production managers, & maintenance managers prefer dry ice blasting.

Call IAQM to schedule your production cleaning or consultation.

www.iaqm.com/industrial-cleaning/

(972) 564-0477

DRY ICE BLASTING OVENS

Many industries use industrial ovens to heat treat, cure, and dry parts.  Over time, build up occurs on the inside. This will interfere at some point with heat transfer, heat distribution, the quality of the finished product, time frames, energy costs, and overall cleanliness. Manufactures routinely clean industrial ovens during preventative maintenance or scheduled shutdowns. Each oven producer has their suggested maintenance and cleaning schedules. The need becomes more frequent with aging units. It isn't cost effective to repeatedly purchase a new unit, but it is to dry ice blast one. If the product is a food, the additional concern is the desired flavor, uneven cooking, potential spot burning, appearance, and undesired excessive drying out.

When should blasting occur? The best time to schedule cleaning is ahead of, or in collaboration with routine maintenance. Another option is when the heating is no longer baking / curing evenly. When you start seeing signs of heated residue, ash, burn marks, and, or the normal curing process is now taking longer to complete. Blasting can be done any time access is allowed, on any shift, during, or around operation hours.

Ice blasting is a mobile operation. Dry ice blasting can occur inside your facility, or outside according to weather allowance. Ovens can be blasted in place, which is the practice of choice by most facilities. 

Dry ice is the solid form of carbon dioxide. Dry ice blasting is the only form of non-abrasive blasting, where dry ice pellets are accelerated in a pressurized air stream and directed at the surface in order to clean it. the method is similar to other forms of abrasive blasting such as sand blasting, plastic bead blasting, or soda blasting but substitutes dry ice as the medium. Dry ice blasting leaves no chemical residue. Dry ice sublimates at room temperature. 

Dry ice blasting reduces the down time of the unit. Dry ice blasting can reduce the cleaning time by up to 60% on most units. There are many testimonials to this fact from plant and maintenance managers. We can help encourage production and maintenance to be on the same team by helping get the unit(s) back into production faster than traditional cleaning methods of the past. Dry ice blasting is both EPA and FDA approved cleaning method.

IAQM is the dry ice blasting service of choice for North Texas and the surrounding states. The IAQM dry ice blasting team is completely mobile and able to service the entire US. IAQM has been in business almost 15 years. IAQM maintains A+ ratings with both the Better Business Bureau and Angie's List. 

For questions, a consultation, and scheduling:

IAQM

(972) 564-0477 - Office

(214) 244-3871 Willie Grubaugh - Managing Partner

Like us on Facebook

Facebook.com/IAQMLLC