In production and manufacturing, as with any environment, there is more than one way to skin a cat. There's safe, dangerous, complicated, simple, expensive, cost effective, hard, easy, "...the way we've always done it", and innovative. It should be quick to recognize the 180° variances which exist between each.
Let's look at these from a high level. Dangerous can come from many directions. There are hazzards of using chemical agents. You risk the substrate being cleaned. You risk employees who are trained and versed in their everyday work, but not in the use of chemicals, application of, necessary safety gear & containment, proper ventilation, and the list just goes on. I would have the use of chemicals fall under dangerous, complicated, expensive (adds extensive down time), hard, and my favorite, "the way we've always done it."
Tailing chemical usage is the addition of manual labor. The cleaning may be required in confined spaces. It will include small corners, angles, and reaching into the machinery. That alone is an elevated and unnecessary risk to good employees. This requires lock out tag out.
Blasting comes with a variety of media used; glass, sand, soda, walnut shell, other materials, and dry ice. Every one creates a secondary waste. Many are too abrasive for the molds and machinery to be cleaned. Many are toxic and can cause life long health issues when inhaled. Dry ice blasting does not create a secondary waste, nor require additional clean up after the cleaning. You only sweep or vacuum the displaced debris. This can be done in process in some instances with negative air, containment, and filtering.
OSHA is the mighty above all in production and manufacturing. OSHA can have an immediate impact from what was a cheap, quick fix to expensive in a matter of minutes. Thereafter comes the investigation and additional shut down, until the investigation is complete.
Safe, easy, cost efficient, simple, and innovative only describe dry ice blasting.
It is cost effective in a multitude of ways. First, dry ice blasting only requires minimal tear down. Blasting is effective with line if site. If we can see it, we can clean it. Dry ice blasting over manual labor reduces risk, less OSHA regulatory language, eliminates risk to your employees by taking them out of the work area, is EPA approved cleaning, reducing down time and returning the affected area to production sooner. Dry ice blasting restores your quality output after deterioration and build up begin to overflow onto your product.
Here are images of just a few different applications and uses with dry ice blasting
Learn more about IAQM dry ice blasting at www.iaqm.com/industrial-cleaning/
Call IAQM to schedule your job evaluation and consultation. (972) 564 - 0477
